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  • 产品名称: MP800
  • No.: MP800
  • Shelf time: 2016-11-18
  • Views : 157

 A1: strong ability to develop materials; ceramic powder, metal powder, all kinds of sand material, resin binder, ethanol based adhesive, UV glue. (all materials are customized or open source) in view of the specific circumstances:

 

  A2: molding parts size accuracy is good, high strength, the gas volume is moderate, the surface smooth degree is good, no obvious steps;

  

   A3: multiple functions

  Can produce all kinds of casting wax mold and sand mold casting industry, combined with the traditional perfect, truly making core without opening the mold, greatly shorten the industry R & D and production cycle of casting parts。

 

Equipment name / type

3D sand /MP-800 printer

Molding size

800mm(L)*550mm(W)*450mm(H)

Shaping resolution

100-700dpi

Layer thickness

0.15mm-0.5mm

Feeding mode

Automatic sand mixing

Molding material

Various types of sand, ceramic powder, metal powder, glass powder

operating system

Windows 7

control software

3D MP printing software system

data format

STL file or other convertible format

Power and power consumption

220V 2kw

ambient temperature

Working temperature 10-40

 

系统配置

 

MP800

硬件配置

喷头

阵列式喷头

喷墨系统

气墨双循环,高精度负压控制防挂胶

成型室

800×550×450mm

供料装置

漏斗自动混砂,刮刀铺粉

控制单元

雷赛智能电子控制卡

喷头加热

温度场自动程序控温

操作控制

以太网接口,电脑控制,可实现远程操作

机身

3300(L)×2600(W)×2900(H)mm

 

软件配置

切片软件(自主研发3DPSlice  )

三维可视化,尺寸测量,旋转,位移,缩放,剖分

切片BMP,TIC格式输出

过程监控,打印时长计算

控制软件(自主研发BAOYAN3DP)

基本附件

配套毛刷

清砂平台(含气泵)

自动筛砂机

工业吸尘机

对流干燥箱

 

材料

粉材

视具体情况供应或自行从市场购买

粘结剂

视具体情况开源或供应

 

工艺过程

以砂型铸造为例介绍如下:

1、根据铸造工艺选择砂材以及配套粘结剂

2、设计砂型或者根据铸件模型自动生成砂型,保存为STL格式

3、切片软件切片,根据砂型的复杂程度设置分层厚度

4、打印机打印

5、清砂,砂型表面处理,涂抹铸造用密封胶水,合型

6、浇铸

7、铸造后处理(抛丸,热处理,打磨等)

8、得到成品

Material molding research

Metal casting

Art field

Green casting

Green casting

Green casting

Green casting

Architectural decoration

Architectural decoration

Mobius house

Mobius house

Mobius house

Huizhou ancient architecture in 2012, after the reconstruction of the field sweep描

Three dimensional scanning field of ancient buildings

Large space 3D scanner

Large space 3D scanner

Cultural creativity

Cultural creativity

Art design

Art design

Art design

Art design

Film and television animation

Film and television animation

Film and television animation

Film and television animation

  1Hangzhou, a decorative company to do the Buddha statues。

  Process: the first three-dimensional scanner to scan the entity figure of Buddha to get the three-dimensional data, as shown in Figure 1:

  

 

Figure 1 3D figure of Buddha

Can be seen from the above 1, the overall shape of the Buddha is more complex, especially the hair parts, with the traditional process is difficult to deal with. But in 3D printing, the complex part of the structure is the advantage. Get the 3D data map, slicing, slice, layered software, material selection process of furan resin + silica sand for printing. The printed sample is shown in Figure 2.:

  

 

Figure 2. Samples of the actual print

  Can be seen from the figure 2, good printing effect, the various parts of the high precision, the size of the Buddha 123*180*122, volume 1015 cubic meters, material costs 50 yuan 。

  2, Anhui, a casting plant vortex disc shape

  3D print saves other steps can achieve rapid manufacturing mold, no mold precision mold casting factory to save the development cycle of new products, the first sample can be completed within a week. The 3 is for customers to print out in the sand。

  

 

Figure 3 roller coated sand disk shape